• Truck - free pdf ebooks tusk forklift manuals pdf tusk forklift engine service k21, k25 komatsu forklift news published by forkliftaction.com forklift service intervals guide maintenance 2008 tusk 500cg-16 forklift used equipment tusk service manual fork lifts parts and tusk bx20 forklift.
• Komatsu Forklift Parts - Aftermarket Replacement Parts for Komatsu Forklifts. Founded in 1945 in Japan, Komatsu has grown to become a world leader of forklifts and lift trucks around the world. When you need quality aftermarket accessories and replacement parts, come to HGM Liftparts!
• Komatsu, Tusk, Allis-Chalmers & TCM Forklift Seats Komatsu, Tusk, Allis-Chalmers & TCM replacement forklift seats can be hard to find elsewhere, but we have a number of styles for you to choose from here at forkliftaccessories.com. Models range from budget seats with fixed or hinged backs to ergonomically designed suspension seats.

Caterpillar Forklift Repair Manual

Komatsu forklift manual collection. Here is our extensive Komatsu forklift manual library (PDF formats). It includes forklift repair and parts documentation and service instructions that you need for your warehouse or forklift-supported operation, as well as parts manuals. For questions and additional information concerning EPA Diesel Engine Exhaust Regulations, contact: Tusk Lift Trucks 14481 Lochridge Blvd., Bldg. #2 Covington, GA Voice phone: (770) 385-4815 Fax phone: (770) 385-4838 13 MODEL TABLE MODEL TABLE FORKLIFT TRUCKS COVERED IN THIS PUBLICATION GASOLINE, LPG AND DUAL-FUEL ENGINE MODELS.

Forklift parts that can cause troubleshooting issues include the radiator, starter, thermostat, hoses and lines, and the battery.
(Courtesy: Karl flickr.com)

Just like any moving vehicle with moving parts a forklift will encounter a number of problems that require troubleshooting and fixing. The most common issues include overheating engine, thermostat problems, poor lift performance, forklift starting problems, and starter trouble.

You need a little basic knowledge about how your forklift operates to check these problems out and do what needs to be done to fix it. Here are suggestions on how to handle each of the problems listed.

Overheating Engine

A number of things can be happening to cause a forklift engine to overheat. However, the most common problem is radiator blockage.

Over time it is possible that dirt and debris can collect that blocks the ports of the radiator resulting in overheating. When troubleshooting the problem look to see if there is caked on mud or dirt lodged in the radiator ports. If there is, gently clean out the debris with fresh water. Take care not to damage the radiator fins during the process. After the cleaning, start the engine and see if the overheating re-occurs. If it does, then it is possible that there is corrosion in the radiator preventing it from working properly. Check the radiator and if your observation confirms the problem, then simply replace the radiator.

Thermostat

The thermostat is a part that is supposed to prevent the engine from overheating. It should open when the triggering temperature is sensed, thus allowing coolant into the engine. Check to see if the thermostat is working properly. If it is not, replace it

Feb 15, 2015 A. Card reader is not recognized. Shows up as 'STCII Smart Card Reader' C. Shows up as 'USB Smart Card Reader' (not necessarily a problem) D. Does not read your 'Gemalto TOP DL GX4 144', 'Oberthur ID One 128 v5.5 Dual' CAC. Does not read your CAC when using your Mac. Cac card reader driver for mac windows 7. Best Mac Compatible CAC USB Readers. Best Mac Compatible CAC Desk Readers. Step 2: Plug in and Ensure It’s Accepted. Once you have your CAC reader, plug it into your Mac and ensure your computer recognizes it. If you have one of the CAC readers we suggested above, then you should be good to go. Apr 29, 2020 A. Card reader is not recognized. Shows up as 'STCII Smart Card Reader' C. Shows up as 'USB Smart Card Reader' (not necessarily a problem) D. Does not read your 'Gemalto TOP DL GX4 144', 'Oberthur ID One 128 v5.5 Dual' CAC. Does not read your CAC when using your Mac. NO TE: We are hearing Mac users having problems with the SCR-331 reader. Step 2: Check to make sure that your PC accepts the CAC Reader Once you’ve received your CAC reader, the next step is to plug it in and verify your PC recognizes it. If you have selected any of the above readers, you should be good to go. USB Smart Card Reader, Rocketek DOD Military USB CAC Memory Card Reader compatible with Windows, Linux/Unix, MacOS X - Build in SDHC/SDXC/SD Card Reader & Micro SD Card Reader for SIM and MMC RS & 4.0.

Poor Lift Performance

If the forklift seems to lack the ability to handle common tasks, then it is possible that there is a hydraulic issue. Usually the problem occurs due to a leak, a crack, or a damaged hose. To troubleshoot, take a clean cloth and rub it down the hoses and lines. If there is a leak, then the cloth or line will have hydraulic fluid residue. This could indicate that the hose is cracked and needs to be replaced. If there is no residue on the cloth, then pass it along the rods to check if there is more than just a thin coat of oil. If there is a lot of collected oil, the seals most likely have leaks and need to be replaced.

Forklift Won’t Start

If this occurs, then the first thing you need to check out is the battery. Make certain that it is connected properly in the forklift and that there is no corrosion on the battery casing or terminals. If things appear to be okay, perform a battery function capacity test. If the battery is operating at less than 80 percent of what is should be, then replace it. If that is not the issue and the battery overheats when you attempt to charge it, then it could be working at a low electrolyte level. In that case, just add water.

The Starter

If the forklift does not start and the battery is not the problem, then the culprit is the starter and it needs to be replaced. The starter can also be identified as the possible problem if you can start the forklift, but the engine dies out soon after.

Forklift Repair Training

Keep in mind that you will need to perform regular maintenance and parts replacements to ensure that the lift performs efficiently.